Ice cream never leaves us with this, whether children or elders who like to eat ice cream, they eat it at any age, and nowadays eating ice cream after eating has become a tradition. Be it marriage, hospitality, social gathering, office, or corporate meetings. It has become a custom almost everywhere to serve ice cream with lunch or dinner.
Have met a friend after a long time or have gone out on a date with a girlfriend. Often the common factor in everything is ice cream. Go to any corner of the world, you will be shown the craze for it and so today on this billion dollar industry, we have brought this post for you by doing a complete case study, then definitely read this post till the end.
If you read this post of ours till the end then you will understand how you can start your own ice cream manufacturing business.
Growth of Indian Ice Cream Manufacturing
Talking about the Indian ice cream industry, it is growing very fast. In the year 2020, the ice cream market was valued at Rs 141 billion and the amazing thing is that while the annual growth rate of the global ice cream market is growing at 4.7%. At the same time, its growth rate in India will be 12.4% this year. So guess from this how the ice cream business is flourishing.
Apart from the popular brands, there are also some local brands in almost every state, which have a good hold in the market. By joining them, people are also working as ice cream businesses, distributors, wholesalers, and retailers.
By the way, if we talk about our country, then there are many varieties like soft sauce, frozen yogurt, falooda, roll ice cream, chocolate ice cream, kulfi, and matcha ice cream, which are included in the choice of people.
Be it summer, winter or rain, the taste of ice cream does not come off the tongue. And in terms of flavors, Mango Ice Cream, Vanilla, Fruit & Nuts, Chocolate Chip Ice Cream, Candy Ice Cream, Soft Ice Cream Cone Bar, their queue is so long that don’t ask. You will see some different variety of them in every country and people will often be seen experimenting with ice cream. It is said that vanilla is the most popular flavor of ice cream.
To run an ice cream factory, you need FSSAI, Food Safety License, GST and registration in the enterprise.
Ice cream making machine
If we talk in front of an ice cream making machine, nowadays most of the machines come automatically. So the production of ice cream is done very fast. The machines required in a factory are pasteurizer, homogenizer, cream spider, heat stirrer, aging tank, icecandy making machine, freezer, ice cream stick packaging machine, and ice cream hardener.
Apart from these, according to the equipment, collection tank, storage tax, ice cream molts are required.
Power requirement for ICE Cream Manufacturing
Talking about the power requirement, if the machine, fan, storage, computer and all types of electricity consumption are included in the ice cream factory, then at least 20 to 25 kW power supply will be required.
Place to build an ice cream Manufacturing factory
Apart from this, if there is a power cut, you will have to wait for the power backup. Talking about the area space required for the factory, at least 3000 to 4000 square feet area is required to open an ice cream factory on a large scale. For setting up a small scale pay setup, at least 500 square feet of space is required where all the work like manufacturing unit, production and packaging and storage can be done comfortably. Otherwise, you will need space depending on how big your plant is or what level of production you want to do.
Raw material for ICE Cream
The raw materials required to make ice cream are milk, sugar, ice cream stabilizer, Amul sipaya, flavors, essence, food color, and ice cream sticks.
Apart from these, cone scrubs, pocket boxes will also be required for packaging material, in which your company’s branding, logo, company details and all necessary information should be printed.
Ice Cream Making Process
Now knowing about the ice cream making process, the most important step to open a company is to understand how ice cream is made, step by step.
- First of all, fresh milk is made to make a liquid base of ice cream and its quality is tested. After that the cream is separated from the milk by heating it at 40 °C. Then for ice cream. Necessary standardization is done and fat content is balanced.
- After this sugar is added to the liquid base according to the need. Then the work of stabilizer and emulsifier starts by sending the milk to the posterizer tank.
- In the pasteurizer process, the milk is kept at 80 degrees for 30 to 40 minutes that when the work is done, the liquid is sent to the homogenizer. The soft ice cream taken out of the homogenizer is sent to the aging tank. Where the prepared soft base is kept at 4 to 5 °C for 7 to 8 hours.
- Now flavors are added to these prepared bases like vanilla, chocolate, butter scotch are added and the finally finished ice cream is sent for packaging to the auto matic platform, where it contains many items like choco chips, dry fruits etc. And the flavor is added. The packaging work can now be done manually ie by hand.
How Candy Ice Cream is Made
Let us know how candy ice cream is made. Flavors are added to it by preparing a liquid base and then sticks are put in the mold. These molds are then put into the candy ice cream making machine, where it starts to solidify. This machine consists of cold water, in which the ice cream is ready in just 10 minutes and is taken out of the mold.
For packaging, they are placed on the platform of the automatic machine and they get packed one by one. Then stored in -18 °C. These ice creams packed in boxes are then supplied in the market.
ice cream factory will need so many people
At least 8 to 10 people are required in an ice cream factory, in which operators will be skilled and non-skilled workers. Apart from this, for the safety of the labor driver factory, you can keep security guards etc. according to your convenience.
Investment and profit in ice cream factory
By the way, if we talk about the investment profit, then to start the process of soft canny ice cream, you will need at least ₹ 15 lakhs, which can go up to 50 lakhs for large scale business. This includes all the machines we mentioned.
The machine can be fully automatic or semi automatic. If the production capacity of your factory is 5000 sticks of ice cream and 500 liters of solar ice cream, then net profit of 3 to 4 lakhs can be earned every month by deducting all the expenses.
Your income will also depend on how much you are spending on your branding and marketing, as far as government schemes are concerned, if you want to get financial subsidy from the central government for your business, then you can take advantage of many government schemes. Is.
With the subsidy, your financial load will be reduced to a great extent. What are the benefits of this scheme, you will find many articles on the internet on how to apply.
Branding and Marketing
As far as branding and marketing is concerned, to grow your business, you should spend on your branding and marketing. For this website is necessary so that if people have any inquiries then people can go there and reach there.
It is very important to bring your product on social media so that the brand awareness among the people increases. Also, to add distributors, sub-distributors and retailers to the company, you will have to hire sales marketing personnel.
Apart from this, you can also do brand promotion through traditional media, TV, radio, newspaper, hoardings and digital marketing, which is very common in today’s era.
Try to launch a social campaign by getting your brand endorsement done. This has a very positive impact on people.
The business of ice cream manufacturing is growing very well in India because the demand is very high here. There was a time when we had to import ice cream from abroad to meet our demand. But now India exports ice cream to other countries.
In the year 2020, India produced 200 million liters of ice cream. In our country, most ice cream is sold in the western region. Meaning, in Gujarat, Maharashtra, Rajasthan and Goa.
If you want to see and learn how to make ice cream, you have to do a project in a factory. Practical knowledge has to be taken.